中文CN
英文EN
新闻详情
News
您现在的位置:首页 / 新闻资讯 / 新闻详情
Your current location: Home / News / Detail
瓦楞纸箱预印工艺以及操作要点Corrugated carton pre-printing process and operating points
作者 Author达众包装       发布时间Release time :2021.06.29
凹版印刷纸箱预印是将瓦楞纸箱在作成瓦楞纸板之前预先采用凹版印刷技术,在宽幅卷筒纸(纸箱面纸)上预先印刷好所需的精美图案,将卷筒状印刷好的面纸上瓦楞纸板生产线做成瓦楞箱板,再用模切机模切压痕成箱型。 目前,欧美等一些发达国家瓦楞纸箱总产量的30%均采用预印技术,随着我国纸制品包装行业的高速发展,近年来很多客户稳定的纸箱厂如蒙牛、百威、青岛啤酒等已将目光投向预印技术,随着饮料、啤酒、家电和食品等产品包装在瓦楞纸箱的设计和用量上的稳定,用卷筒纸预印方式生产高档彩色瓦楞纸箱将成为未来包装业发展的趋势。 卷筒纸凹版印刷预印技术的工艺流程为:凹版印刷机印刷面层纸卷→纸板线生产裁切成三层(或五层)纸板→模切压痕成型→钉箱/粘箱。 凹版预印的主要原因有二,其一是凹印能够轻松提供高质量的彩色印品;其二是电子雕版技术使金属版辊的制作周期和成本大幅度下降,接近甚至低于柔性版。国内陕西北人已生产出高速宽幅纸凹机,价格只及进口柔性版印刷机的三分之一,采用凹版预印方式可能更适合我国包装企业的实情。预印具有以下一些优点: 其一是可获得更高的印刷质量,适应性更广。国内生产的纸张凹印油墨已经比较成熟,已经制造出能满足瓦楞纸板线预印用的水性纸张凹印油墨,可以满足瓦楞纸板生产线上180℃高温和热板磨擦。进行大幅面多色彩色印刷。传统彩色胶印最大幅面一般可达1.2m×0.9m(大全张),多为四色印刷,纸箱预印用机组式凹版印刷机最大印料幅宽为2.5米(包括1300mm、1650mm、1800mm、2000mm、2200mm、2500mm),印刷色数可达4-10色组,同时还可进行金墨、银墨等特殊油墨的印刷。 其二是可使瓦楞纸板获得最高强度,由于预印刷不用在纸板成型后压印,可避免造成瓦楞变形和纸板强度减弱。由于预印用生产瓦楞纸箱是在生产线上完成的,在制作时有一定的加热成型时间,最终生产的瓦楞纸箱强度高,可以避免贴面机生产时产生的涂胶不匀、纸箱起筋,纸板翘曲等现象。 其三是生产效率高,便于生产管理,废品率低等。特别是高档纸箱(包括大型和异型纸箱)的印刷,适合大批量的长版印刷。预印用版均采用的是钢制镀铬电雕凹版,耐印次数为300万-400万印,减小了换版时间,适合大批量长版活的印刷。

Intaglio printing carton pre-printing is to use intaglio printing technology in advance before corrugated carton is made into corrugated board, to pre-print the required fine patterns on the wide web (carton surface paper), to make corrugated board on the web printed surface paper by corrugated board production line, and then use die-cutting machine to die-cut and indentation to form the box. At present, some developed countries such as Europe and the United States are 30% of the total output of corrugated carton by preprint technology, along with the rapid development of modern paper products packaging industry in our country, in recent years, many clients stable cardboard-box factory such as mengniu, budweiser, tsingtao beer has set his sights on a pre-printed technology, such as drinks, beer, household appliances and food product packaging in the design and the dosage on the stability of the corrugated carton, The production of high-grade color corrugated carton by web preprinting will become the development trend of packaging industry in the future. The technological process of web gravure printing preprinting technology is as follows: gravure printing surface layer paper roll → board line production and cutting into three (or five) layers of board → die-cutting and indentation molding → nail box/stick box. There are two main reasons for gravure preprinting. First, gravure can easily provide high quality color printing; The second is the electronic engraving technology to make the metal plate roller production cycle and cost greatly reduced, close to or even lower than flexo. Domestic Shaanxi north people have produced a high-speed wide-format paper concave machine, the price is only one third of the import flexographic printing press, gravure preprinting may be more suitable for the reality of China's packaging enterprises. Pre-printing has the following advantages: one is to obtain higher printing quality, wider adaptability. The domestic production of paper gravure printing inks has been relatively mature, has been produced to meet the corrugated line preprinting water paper gravure printing inks, can meet the corrugated production line 180℃ high temperature and hot plate friction. Large format multi-color printing. The maximum width of traditional color offset printing is generally up to 1.2m×0.9m (Daqo zhang), and most of them are four-color printing. The maximum width of printing material is 2.5m (including 1300mm, 1650mm, 1800mm, 2000mm, 2200mm and 2500mm) of the unit gravure press used for carton pre-printing, and the number of printing colors can reach 4-10 color groups. At the same time can also be gold ink, silver ink and other special ink printing. The second is to enable the corrugated board to obtain the highest strength, because the pre-printing does not need to be embossed after the board molding, can avoid causing corrugated deformation and strength of the board weakened. Because the production of corrugated boxes for pre-printing is completed on the production line, there is a certain heating and molding time in the production, and the final production of corrugated boxes has high strength, which can avoid the phenomenon of uneven glue coating, carton stiffening, cardboard warping and other phenomena caused by the laminating machine production. The third is high production efficiency, convenient production management, low rejection rate. Especially high-grade carton (including large and special-shaped carton) printing, suitable for large quantities of long printing. The pre-printing plate is made of steel chrome-plated electric engraving gravure plate, with the printing resistance of 3 million to 4 million prints, which reduces the plate change time and is suitable for large and long printing.

上一篇:新型印刷制箱方式 返回列表 下一篇:彩印纸箱最常见的两个质量问题及解决办法
Last:New printing box making method Back Next:Color printing carton is the most common two quality problems and solutions
返回列表Back
版权所有©宁波达众包装纸品有限公司 copyright © Ningbo Dazhong packaging paper products Co.,Ltd
浙公网安备Record :33021102000814   浙ICP备16016966号ICP No.16016966
技术支持:勇冠网络Technical support: Yg1st
首页Home
产品Product
拨号Phone
邮件Email
公司简介About
技术服务Technology
资质荣誉Honor
生产设备Equipment
产品中心Product
新闻资讯News
联系我们Contact
中文CN
英文EN